The Kern Card Vault is an intelligent, robotic card-handling solution that automates the creation of "rainbow" card decks - precisely sequenced sets of cards - based on dynamic job input.
Powered by the Latest in Robotics
Automation Benefits:
No more manual vault picking Unmatched speed and precision Built-in job validation and inventory tracking
Guided Loading and Replenishment
Loading is made simple
Insert cards into designated sleeves Scan Sleeve Data Matrix Scan Card Barcode or Chip System confirms match before enabling job
Intelligent Card Identfication
Advanced Robotics
The Card Vault combines advanced robotics with intelligent recognition technology to ensure only the correct cards are selected and placed

Kern Card Vault - Smart. Secure. Scalable.
Kern Card Vault automates card picking to save time and reduce manual handling. With cycle speeds up to 10,000 cards per hour and advanced card recognition, it delivers consistent results. A touchscreen and tablet interface and tailored configurations make operation simple and fit your workflow.
Designed to optimize your workforce and eliminate manual card picking, the Card Vault boosts productivity, reduces errors, and ensures consistent output with full traceability. Whether you’re managing 500 cards or 5 million, the Card Vault is the scalable solution that adapts to your operation.
At its core, the Card Vault uses synchronized robotic arms that retrieve cards from dedicated sleeves and place them in a perfectly ordered stack.
Ideal For
- Any size card personalization centers
- Financial institutions & payment card fulfillment
- Government agencies for secure ID production
- Loyalty & membership card programs
- Gift card production and distribution
- Any operation requiring high-speed, highaccuracy card picking

Advantages of the Kern Card Vault

Smart Operator Interface
A touchscreen dashboard provides full visibility into vault operations: Sleeve status indicators (Enough card to complete job, not enough cards to complete job, Empty) Estimated card inventory per sleeve Job completion percentage Missing card alerts.

Scalable for Any Card Processor
Whether you're a secure card bureau, loyalty program provider, or high volume fulfillment center, the Card Vault fits your operation.

Flexible Job Input: File or Database
The Card Vault supports a variety of workflows by accepting job data through: CSV or structured file uploads & Direct connection to a database system.
Feature | Benefit |
Advanced Robotics | Automates and accelerates card picking |
Smart Recognition Technology | Ensures correct card selection every time |
File & Database Input Support | Seamless interactions into your environment |
Real-Time Monitoring | Full control and job visibility |
Scalable Architecture | Fits businesses of all sizes |
Workforce Optimization | Reduces manual labor and human error |
Our Services
Reliable functionality and support after the purchase. Advice before the purchase, support and assistance after the purchase of a Kern system is the be-all and end-all. Efficient support is one of the most important components of the Kern Group. To ensure optimum system availability and productivity, the Kern Group offers a comprehensive and reliable service programme worldwide.
01 | Personal consultancy on-site |
02 | Requirement analysis, and solution proposal according to customer needs |
03 | Installation by Kern and system integration |
04 | On-site training of your employees |
05 | Reliable support and maintenance during operation |
06 | Customer-oriented service models |
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